Reduce Fuel Costs

Overview

Fuel costs can quickly become your biggest operating expense, and rising fuel prices and shrinking budgets have demanded a strong arm when it comes to increasing efficiency. Cleaver-Brooks works with customers to tailor solutions that help them increase efficiency and decrease fuel costs. In some cases, that means replacing the boiler system. In other cases, Cleaver-Brooks can retrofit products to help a company lower fuel costs.

Explore our product selector by using the tabs to view the options appropriate for your needs.

New Boiler

Whether you choose a Firetube or Watertube, large or small capacity, all Cleaver-Brooks boilers are designed to be as efficient as possible and provide the lowest fuel costs.

CBEX Elite	CBND Series	ClearFire-LC
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Highest Efficiency Steam and hot water 100 to 1,200 HP Natural gas, #2 light oil or combination 50 to 250+ psig on steam, 30 to 125 psig on hot water Available to <5 ppm NOx	Steam-ready Saturated steam 10,000 to 225,000 lb/hr Natural gas, #2 oil Design pressure up to 1,500 psig Available to less than 7 ppm NOx, Ultra-Low CO	Large Capacity, Fully Condensing Full condensing hydronic boiler 4,000 to 12,000 MBTU Ultra-low emissions Up to 98% efficiency Offers 5:1 turndown

Upgrade Your Burner

Every Cleaver-Brooks burner is designed and built to increase your boiler’s efficiency and decrease fuel costs.

ProFire®-XL Series	ProFire®-V Series	NATCOM Specialty Burner Systems
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Large, Forced Draft Burner 37.8 to 92.4 MMBTU input range 900 to 2,200 HP Gas, oil, combination Available to <9 ppm NOx	Forced Draft Burner 1.3 to 16.8 MMBTU input range 31 to 400 HP Gas, oil, and combination Available to <30 ppm NOx	Specialty Systems Steam and hot water applications 50 to 400 MMBTU Natural gas Available to <15 ppm NOx, <100 ppm CO Especially for thermal process

Controls

Boiler/burner controls allow your system to run at peak efficiency. Regardless of your boiler system, there’s a control that will complement it.

Hawk 1000	Hawk 4000	Hydronic System Control
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Integrated Boiler Room Control Saves fuel Keeps your boiler operating at peak performance 4” color touch screen Intuitive interface New or retrofit boiler applications Ideal for commercial or light industrial applications	Advanced Boiler Room Control Saves fuel Optional oxygen trim and variable-speed drive Control economizers and other equipment 7” color touch-screen interface, PLC-based Custom programming available uL Listed	HSC Integrated hydronic control to efficiently meet building heating needs For condensing, non-condensing, and hybrid boiler applications Boiler sequencing and modulation – operates boilers at their peak efficiencies Integrates pumps, valves, dampers and Domestic Hot Water (DHW) controls Minimizes cycling thereby saving fuel on new and retrofit boiler applications 6” color touch screen System Administrator with networked boiler, pump & damper interfaces

Heat Recovery

Allow your boiler to run more efficiently and reduce fuel usage with economizers and heat exchangers.

CRE Economizer	C2X Economizer	Flash Tank Heat Recovery	Blowdown Heat Recovery
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Rectangular Design Steam or hot water applications Saves energy by capturing waste heat Preheats boiler feedwater Boilers up to 2,200 HP Accommodates all boiler design pressures	Condensing Economizer Steam applications Captures more energy than a stack economizer Ideal for larger boilers Boilers up to 2,200 HP Accommodates all boiler design pressures	Model AHR For steam applications Captures waste heat from blowdown process Preheats cold makeup water Up to 22 gpm blowdown Up to 180 gpm makeup	Capture Waste Heat For steam applications Captures waste heat from blowdown process Maintains desired level of total dissolved solids (TDS) Up to 22 gpm blowdown Up to 180 gpm makeup

Water Systems

Increase the safety, reliability and life of your boiler with water treatment, and feed and recovery options.

TrayMaster Deaerator	Surge Tank	Boiler Feed System	Water Softeners
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Models: TMV & TMH Steam and hot water applications Removes oxygen from feedwater Vertical or horizontal tray column design Model TMV: 30,000 – 500,000 lb/hr Model TMH: 500,000 – 1,000,000 lb/hr	Model SRG 300-3,000 Gals. Steam and Hot Water applications	Model BFS Atmospheric pressure Steam and Hot Water applications Up to 1,000 gallons	Models: SMR & FMR, FSE & SSE, CRS Steam and hot water applications Sized from 20,000 to 1,500,000 grains exchange capacity Flow rates from 2 to 450 gpm Tanks of FRP plastic or steel Compatible with all boiler applications

Parts & Service

Turnkey conversions and comprehensive upgrade and retrofit capabilities from our world-class engineering staff make it easy to reduce your fuel costs or bring any age system back to the manufacturer’s original specifications. Whatever advantage or benefit you may need, Cleaver-Brooks has the solution and dedicated aftermarket team to help you engineer and implement it.

Our proprietary BOOST^SM report can determine the exact upgrades and accessories your existing boiler system needs to increase its efficiency to its absolute maximum and decrease emissions. By installing the right burners, controls and heat recovery equipment, you can realize substantial savings immediately, and savings of hundreds of thousands of dollars over the life of the boiler. And our financial report details the cost savings in real numbers, so you can prove it’s the right thing to do.

Complete our information request form with your system’s details and a member of our Parts and Service team will help you develop a custom solution, or contact your local rep today to start developing a program that’s right for you.